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Executive Summary Prarancangan Pabrik Ammonia Dari Hydrocarbon Proses Kaapplus Dengan Desain Alat Utama Methanator Reactor (R-04)
ABSTRACT
Ammonia is a compound formed from the bonding of hydrogen and nitrogen atoms which is a gaseous compound at ambient temperature that has a sharp odor and is stored in liquid form. The main use of ammonia compounds is as a raw material in making chemical fertilizers such as UREA and NPK. Apart from that, ammonia is also commonly used as a cooling agent and in the pharmaceutical field it is used as an ingredient in medicines. The Asia Pacific region requires the largest volume of ammonia at the global level. In 2021, the region provided more than 40% of ammonia consumption at the global level. In addition, demand for ammonia is expected to increase further in the coming year. The global ammonia market is estimated to reach around 310 million tons in 2030. With the construction of a new ammonia factory in Indonesia, the need for ammonia exports in the world will be met, thereby increasing the country's foreign exchange.
The location for the plant establishment is planned at Jln. Raja Haji Ali, Ex. Lubuk Gaung, District. Sungai Sembilan, Dumai City, Riau Province. With a planned production capacity of 85,000 tons/year, the establishment of an ammonia factory is expected to meet domestic ammonia needs and increase ammonia export activities. The ammonia factory requires utilities in the form of utility water and steam of 683,275.82 kg/hour and electricity of 196,845.93 kW/hour. Utility water is processed using the principles of coagulation and flocculation, while factory waste gas is processed using a smokeless flare type.
The results of the economic analysis are total capital investment (TCI) of IDR IDR 991,863,759,350, total production cost (TPC) of IDR 1,710,711,113,835, and working capital investment (WCI) of IDR 99,186,375,935. Income from sales of ammonia products is IDR 1,048,521,668,974,670 / year. From the profitability analysis, the net present value (NPV) value was IDR 2,190,716,515,704, the internal rate of return (IRR) was 22.65%, the break even point (BEP) occurred at a production capacity of 32.21%, the pay out time (POT) is 2.48 years, and the return on investment (ROI) is 35.78%. The results of the profitability analysis show that the ammonia plant is feasible to establish and is a profitable investment.
Keywords: Ammonia, Economic Analysis, Natural Gas, Total Capital Investment, Utilities
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