CD Skripsi
Ringkasan Eksekutif Pabrik Acrylonitrile Butadiene Styrene (Abs) Menggunakan Proses Emulsion Dengan Disain Alat Utama Reaktor Polimerisasi (R-102)
ABSTRACT
Acrylonitrile Butadiene Styrene (ABS) is a copolymer composed of polymerization
styrene, acrylonitrile, and polybutadiene. Excellent toughness, good dimensional
stability, and chemical resistance are ABS properties that are appealing. ABS is
regularly used to make lightweight, rigid, and malleable products such as medical
devices, cosmetics, household appliances, cabinets, bathtubs, pipes, and vehicle
components. Consumption of plastics will continue to increase by 5% per year in
Indonesia. The requirement for ABS is still being completed by imports, our final
project is proposed to design a new ABS plant that meets 10% of domestic ABS
needs. Also, the establishment of this factory was based on advancing Indonesia's
economic sector and allocates jobs for local labor. The ABS plant construction is
going to hold for three years in 2022-2025. It is planned to be located in the
Tanjung Buton industrial area, Riau, with a capacity of 115,000 tons / year. This
capacity is to meet domestic needs and the Asia market. The ABS Emulsion
Process consists of 3 stages; polybutadiene synthesis, the grafting polymerization
reaction stage, and the product separation stage. The main design of this paper is
polymerization reactor (R-102), which is Continuous Stirred Tank Reactor
(CSTR) type. The operating conditions in the reactor were 73oC and 21.67 psi.
Economic analysis is also taken into account in order to determine whether the
factory is feasible. From the economic analysis, we obtained a payback period
(PBP) of 1 year, an Internal Rate of Return (IRR) of 22.75%, an Return On
Investment (ROI) of 49.45%, and a Break-Even Point (BEP) of 51%, based on the
feasibility analysis, it shows that the ABS plant project is feasible.
Keywords: acrylonitrile, butadiene, styrene, economic analysis, plant design
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