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Executive Summary Rancangan Pabrik Chloroacetic Acid Proses Chlorination-Hydrogenation Dengan Desain Alat Utama Reaktor Hidrogenasi Asam Dikloroasetat (R-201)
ABSTRACT
Chloroacetic acid has the molecular formula ClCH2COOH is a compound in the form of a
colourless or transparent crystalline solid with hygroscopic properties, which absorbs water from its
environment. Chloroacetic acid is produced from the chemical reaction between acetic acid and
clorine gas as the main ingredient with anhydrous acetate as a catalyst, this product is obtained
through the clorination-hydrogenation process. The 2022 market growth of global chloroacetic acid
reached USD 1371,5 million while by 2032 it is estimated to reach USD 2084,4 milion with the
highest CAGR of 4,2% between 2023 and 2032. In Indonesia, it is currently difficult to find
industries that produce chloroacetic acid, because this industry is generally controlled by
multinational companies or through imports, which causes Indonesia to have a great opportunity
to develop the chloroacetic acid industry.
The location of the plant is planned to be in Gerem, Purwakarta Disstrict, Cilegon City, Banten
Province, Indonesia with a production capacity of 15000 tonnes/year, the establishment of a
chloroacetic acid plant is expected to meet domestic needs and reduce import dependence. The
choroacetic acid plant requires utilities in the form of domestic water of 7188,985 kg/hour, cooling
water needs of 30.086,336 kg/hour, hydrant water of 395,393 kg/hour, process water of 546,924
kg/hour, steam of 2.098,256 kg/hour with a total clean water needs of 63.097,261 kg/hour
chloroacetic acid plant with electric power of 63,0978 kW. The factory waste is treated using the
activated sludge process.
The designed plant show the results of economic analysis with a total capitas investment (TCI) of
Rp 147.378.564.416, manufacturing cost of Rp 197.742.774.527 and working capital (WC) of Rp
22.106.787.662, the produced are sold at a price of Rp 219.373.429.533 per year. From the
profitability analysis, a net present value (NPV) of Rp 359.861.421.980, an at 40% production
capacity, and a payback period (BP) of 3,22 years. Based on these results, the chloroacetic acid
plant design is considered feasible and a profitable investment.
Keywords: chloroacetic acid, factory location, economic lcation
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