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Prarancangan Pabrik Dimethyl Formamide Proses Davy Dengan Desain Alat Utama Kolom Distilasi DMF I (T-102)
ABSTRACT
Dimethyl formamide is an organic compound in the form of a colorless liquid that can be mixed with water and most organic liquids. DMF is a common solvent used for chemical reactions. There are two types of DMF, namely pure DMF and technical DMF. The difference between these two types of DMF is in their physical properties, where pure DMF is odorless while technical DMF (grade/degraded) has a fishy odor because it contains impurities in the form of dimethyl amine. The factory location was selected through an assessment of the economic and operational value of the dimethylformamide factory to be established. Based on several considerations, the factory location is planned to be established in Karawang, West Java, with a capacity of 10,000 tons/year.
In the manufacturing process, dimethyl formamide can be formed from 2 types of reactions, namely by using the raw materials dimethyl amine and methyl formate (two step process) and by reacting dimethyl amine and carbon monoxide (direct process). The process chosen is the process of making DMF using the Direct Process (Davy Process), because this process only consists of one process stage. And also in this process, the raw materials used are easy to obtain and the profit per kg of product produced is greater based on the gross profit margin calculation. In the design of the dimethyl formamide factory, the total design electricity requirement is 69.51 kW. The electricity needed for the dimethyl formamide factory is supplied from PT Cikarang Listrindo Tbk. Another source of electricity is a UPS (Uniterruptible Power Supply) and a generator.
The form of company that will be planned is a Limited Liability Company (PT) using a line and staff organization system with a working day of 330 days/year and an operating time of 24 hours/day. The workforce required to run this company is 160 people, divided into 105 shift employees and 55 non-shift employees. The results of the profitability analysis show a Net Present Value (NPV) of IDR 20,590,418,547, Non-Investment Return (ROI) 23%, Payback Period (PBP) 2.5 years, and Break Even Point (BEP) on production capacity 29.72% . From the economic analysis of the factory, it can be concluded that the triacetin factory is worth establishing with a stable market position. Keywords: carbon monoxide, dimethiformamide, dimethyl amine, factory, water
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